Graphite electrode nipple is important for connecting electrodes in industrial EAF steelmaking processes. They conduct electricity, allowing current to flow through the electrodes. Graphite electrode nipple is available in various diameters and lengths, with the size and shape of the fitting depending on the application.
The nipple must be carefully inspected for damage or wear and replaced if necessary. When the graphite electrode leaves the factory, the surface needs to be processed, and the two ends are turned into nipple holes with trapezoidal threads. Each electrode is equipped with a nipple.
Graphite electrode nipples come in two types: one is cylindrical, and the other is conical. Nowadays, conical nipples with RP, HP and UHP graphite electrodes are mainly used around the world.
Since the cross-sectional area of the graphite electrode nipples are smaller than that of the electrode to which it is connected, the material from which the nipple is produced has a compressive strength greater than that of the electrode to which it is connected and has a lower resistivity.
In EAF stellmaking process, with the burning of the lower graphite electrode, it is necessary to replace and connect new electrodes constantly. The function of the nipple is to complete the connection between the electrodes.
Connections of graphite electrode nipple
To improve the connection quality of graphite electrodes and prevent the loosening of nipples, dig two grooves on the nipple along the longitudinal cross-cut thread and insert the asphalt pin on the nipple body. During EAF steelmaking, the temperature rises after electrify the graphite electrodes.
Then pitch will melt at a specific temperature. When the bitumen melts, it flows into the gap between the threaded nipple and the groove. As the temperature increases, the bitumen carbonizes. The result is that the threads of the teat and the teat hole are condensed into one piece. So this result reduces the loosening of the teat when graphite electrodes in electric arc furnace steelmaking production.
Graphite Electrode Nipples Size
Unit: mm
Nominal
Diameter
International
Code according to IEC
Nipple
Middle
Diameter
D2/D2
Socket
Thread
pitch
Large
dia.
Length
Small
dia.
Socket
depth
300
177T3N
177.16
270.90
172.95
168.73
141.50
8.47
350
215 T3N
215.90
304.80
211.69
207.47
158.40
400
215 T3N
215.90
304.80
211.69
207.47
158.40
400
241 T3N
241.30
338.70
237.09
232.87
175.30
450
241 T3N
241.30
338.70
237.09
232.87
175.30
450
273 T3N
273.05
355.60
268.84
264.62
183.80
500
273 T3N
273.05
355.60
268.84
264.62
183.80
500
298 T3N
298.45
372.60
294.24
290.02
192.20
550
298 T3N
298.45
372.60
294.24
290.02
192.20
300
177T4N
177.80
215.90
176.64
171.48
114.00
6.35
350
203 T4N
203.20
254.00
200.04
196.88
133.00
400
222 T4N
222.25
304.80
219.09
215.93
158.40
400
222 T4N
222.25
355.60
219.09
215.93
183.80
450
241 T4N
241.30
304.80
238.14
234.98
158.40
450
241 T4N
241.30
355.60
238.14
234.98
183.80
500
269 T4N
269.88
355.60
266.72
263.56
183.80
500
269 T4N
269.88
457.20
266.72
263.56
234.60
550
298 T4N
298.45
355.60
295.29
292.13
183.80
550
298 T4N
298.45
457.20
295.29
292.13
234.60
600
317 T4N
317.50
355.60
314.34
311.18
183.80
600
317 T4N
317.50
457.20
314.34
311.18
234.60
700
374 T4N
374.65
457.20
371.49
368.33
234.60
700
374 T4N
374.65
558.80
371.49
368.33
285.40
China UHP/HP/RP Graphite Electrode Supplier
For Electric Arc Furnaces, Ladle Refining Furnaces and Submerged Arc Furnaces