{"id":5687,"date":"2024-09-25T07:28:09","date_gmt":"2024-09-25T07:28:09","guid":{"rendered":"https:\/\/jinsuncarbon.com\/?p=5687"},"modified":"2024-09-25T08:53:22","modified_gmt":"2024-09-25T08:53:22","slug":"how-to-make-graphite-blocks","status":"publish","type":"post","link":"https:\/\/jinsuncarbon.com\/uk\/how-to-make-graphite-blocks\/","title":{"rendered":"\u042f\u043a \u0437\u0440\u043e\u0431\u0438\u0442\u0438 \u0433\u0440\u0430\u0444\u0456\u0442\u043e\u0432\u0456 \u0431\u043b\u043e\u043a\u0438\uff1f"},"content":{"rendered":"<div class=\"n4sEPd\">\n<div class=\"QFw9Te BLojaf\">\n<div id=\"ow66\">\n<p>The production process of <a href=\"https:\/\/jinsuncarbon.com\/uk\/\u043f\u0440\u043e\u0434\u0443\u043a\u0442\/graphite-blocks-for-casting\/\">\u0433\u0440\u0430\u0444\u0456\u0442\u043e\u0432\u0456 \u0431\u043b\u043e\u043a\u0438<\/a> includes raw material mixing, pressing, roasting, impregnation, and graphitization. Let&#8217;s take a closer look at each production step.<\/p><div id=\"ez-toc-container\" class=\"ez-toc-v2_0_71 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">\u0417\u043c\u0456\u0441\u0442<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"\u041f\u0435\u0440\u0435\u0439\u0442\u0438 \u0434\u043e \u0437\u043c\u0456\u0441\u0442\u0443\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">\u041f\u0435\u0440\u0435\u043c\u0438\u043a\u0430\u0447<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/jinsuncarbon.com\/uk\/how-to-make-graphite-blocks\/#Raw_materials\" title=\"Raw materials\">Raw materials<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/jinsuncarbon.com\/uk\/how-to-make-graphite-blocks\/#Mixing_and_kneading\" title=\"Mixing and kneading\">Mixing and kneading<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/jinsuncarbon.com\/uk\/how-to-make-graphite-blocks\/#Molding\" title=\"\u041b\u0438\u0442\u0442\u044f\">\u041b\u0438\u0442\u0442\u044f<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/jinsuncarbon.com\/uk\/how-to-make-graphite-blocks\/#Roasting\" title=\"Roasting\">Roasting<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/jinsuncarbon.com\/uk\/how-to-make-graphite-blocks\/#Impregnation\" title=\"\u041f\u0440\u043e\u0441\u043e\u0447\u0435\u043d\u043d\u044f\">\u041f\u0440\u043e\u0441\u043e\u0447\u0435\u043d\u043d\u044f<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/jinsuncarbon.com\/uk\/how-to-make-graphite-blocks\/#Graphitization\" title=\"\u0413\u0440\u0430\u0444\u0456\u0442\u0438\u0437\u0430\u0446\u0456\u044f\">\u0413\u0440\u0430\u0444\u0456\u0442\u0438\u0437\u0430\u0446\u0456\u044f<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/jinsuncarbon.com\/uk\/how-to-make-graphite-blocks\/#Quality_inspection\" title=\"Quality inspection\">Quality inspection<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/jinsuncarbon.com\/uk\/how-to-make-graphite-blocks\/#Machining\" title=\"\u041c\u0435\u0445\u0430\u043d\u0456\u0447\u043d\u0430 \u043e\u0431\u0440\u043e\u0431\u043a\u0430\">\u041c\u0435\u0445\u0430\u043d\u0456\u0447\u043d\u0430 \u043e\u0431\u0440\u043e\u0431\u043a\u0430<\/a><\/li><\/ul><\/nav><\/div>\n\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-5689 aligncenter\" src=\"https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/09\/Graphite-blocks-0.8mm.jpg\" alt=\"Graphite blocks 0.8mm\" width=\"630\" height=\"469\" srcset=\"https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/09\/Graphite-blocks-0.8mm.jpg 1024w, https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/09\/Graphite-blocks-0.8mm-600x447.jpg 600w, https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/09\/Graphite-blocks-0.8mm-300x224.jpg 300w, https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/09\/Graphite-blocks-0.8mm-768x572.jpg 768w, https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/09\/Graphite-blocks-0.8mm-16x12.jpg 16w\" sizes=\"(max-width: 630px) 100vw, 630px\" \/><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Raw_materials\"><\/span>Raw materials<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Includes petroleum coke, needle coke, and coal tar. Petroleum coke is carbon and usually has a low ash content. It is the main raw material for producing artificial graphite products. Needle coke has a low thermal expansion coefficient and is easily graphitized. Coal tar is used as a binder and impregnating agent.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Mixing_and_kneading\"><\/span>Mixing and kneading<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The large pieces of calcined petroleum coke and needle coke are crushed, ground, and sieved. Then, a certain amount of binder is used to mix and mix evenly for use.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Molding\"><\/span>\u041b\u0438\u0442\u0442\u044f<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The kneaded blank is extruded into a rectangular shape in the molding equipment. At this time, the product not only has a shape and size, but also has a certain density and strength.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Roasting\"><\/span>Roasting<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The roasting cycle is relatively long, generally about 22-30 days. During this process, the coal tar in the green blank is coked and 10% of the volatile matter is removed. The physical and chemical properties of the graphite blank change, and the density and resistance decrease. And its mechanical strength is greatly improved.<br \/>\nUsually, isostatic graphite needs to be roasted three times to increase its volume density.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Impregnation\"><\/span>\u041f\u0440\u043e\u0441\u043e\u0447\u0435\u043d\u043d\u044f<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>This process is to put the green body into a pressure vessel, and under certain temperature and pressure conditions, the liquid impregnant is deeply inserted into the gaps of the product. The purpose is to reduce the porosity, increase the density and mechanical strength, and improve the electrical and thermal conductivity.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Graphitization\"><\/span>\u0413\u0440\u0430\u0444\u0456\u0442\u0438\u0437\u0430\u0446\u0456\u044f<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The high-temperature treatment process of heating the blank in a <a href=\"https:\/\/www.carbolite-gero.com\/products\/graphitization-furnace\/\" target=\"_blank\" rel=\"noopener\">\u043f\u0456\u0447 \u0433\u0440\u0430\u0444\u0456\u0442\u0443\u0432\u0430\u043d\u043d\u044f<\/a> at more than 2300 degrees Celsius. Convert amorphous carbon into an ordered graphite crystalline structure.<br \/>\nThe purpose is to improve the electrical conductivity and thermal conductivity of carbon materials. At the same time, improve chemical stability. It is important to remove impurities and improve purity.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Quality_inspection\"><\/span>Quality inspection<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>First, knock on the appearance to see if there are cracks. Secondly, check whether the density and resistance meet the requirements.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Machining\"><\/span>\u041c\u0435\u0445\u0430\u043d\u0456\u0447\u043d\u0430 \u043e\u0431\u0440\u043e\u0431\u043a\u0430<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>The product is cut, turned and polished, etc., and processed into finished products according to customer requirements.<\/p>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>The production process of graphite blocks includes raw material mixing, pressing, roasting, impregnation, and graphitization. Let&#8217;s take a closer look at each production step. Raw materials Includes petroleum coke, needle coke, and coal tar. Petroleum coke is carbon and usually has a low ash content. It is the main raw material for producing artificial graphite [&hellip;]<\/p>","protected":false},"author":3,"featured_media":5689,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-5687","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-carbon-graphite"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v19.2.1 (Yoast SEO v24.1) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>How to make graphite blocks\uff1f | Jinsun Carbon<\/title>\n<meta name=\"description\" content=\"The production process of graphite blocks includes raw material mixing, pressing, roasting, impregnation, and graphitization.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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