M\u00e9todo de agente de refino<\/strong><\/p>\nAdicione uma quantidade adequada de agente de refino ao l\u00edquido met\u00e1lico. Ele reage quimicamente com as impurezas para gerar esc\u00f3ria ou g\u00e1s que flutua at\u00e9 a superf\u00edcie para remo\u00e7\u00e3o. B\u00f3rax, carbonato de s\u00f3dio etc. s\u00e3o comumente usados; metais diferentes precisam escolher o agente de refino adequado.<\/p>\n
M\u00e9todo de filtragem<\/strong><\/p>\nO filtro de cer\u00e2mica \u00e9 colocado no sistema de vazamento. \u00c0 medida que o metal l\u00edquido flui, as impurezas s\u00e3o filtradas para melhorar a pureza do metal l\u00edquido que entra na cavidade. Selecione o filtro razoavelmente de acordo com o fluxo de metal l\u00edquido e o tamanho da impureza.<\/p>\n
<\/span>Pe\u00e7as de desmoldagem<\/span><\/h3>\nTempo do ejetor<\/strong><\/p>\nO tempo de eje\u00e7\u00e3o \u00e9 muito importante, pois a fundi\u00e7\u00e3o muito cedo n\u00e3o se solidifica, o que facilita a deforma\u00e7\u00e3o e os danos. Muito tarde, devido ao aumento do atrito, aumenta a dificuldade de remo\u00e7\u00e3o e at\u00e9 mesmo danifica o molde. De acordo com o material de fundi\u00e7\u00e3o, a espessura, a estrutura do molde, etc., determinados pela experi\u00eancia ou an\u00e1lise de simula\u00e7\u00e3o.<\/p>\n
Opera\u00e7\u00e3o de decapagem<\/strong><\/p>\nEjetar pe\u00e7as fundidas com haste de eje\u00e7\u00e3o, bloco de eje\u00e7\u00e3o e outros dispositivos mec\u00e2nicos de eje\u00e7\u00e3o. Durante o processo, a for\u00e7a de eje\u00e7\u00e3o \u00e9 uniforme e a deforma\u00e7\u00e3o local da pe\u00e7a fundida \u00e9 evitada. Tamb\u00e9m \u00e9 poss\u00edvel aplicar agente desmoldante na superf\u00edcie do molde para reduzir o atrito e tornar a desmoldagem mais suave.<\/p>\n
<\/span>Conclus\u00e3o<\/span><\/h2>\nO processo de fundi\u00e7\u00e3o em molde de grafite, com suas caracter\u00edsticas e vantagens exclusivas, desempenha um papel importante na ind\u00fastria de manufatura moderna. Por meio de uma sele\u00e7\u00e3o razo\u00e1vel de materiais, moldagem fina e controle preciso, \u00e9 poss\u00edvel produzir pe\u00e7as fundidas de alta qualidade.<\/p>\n
<\/span>PERGUNTAS FREQUENTES<\/span><\/h2>\n<\/span>Quanto tempo dura o molde de grafite?<\/span><\/h3>\nDe modo geral, a vida \u00fatil dos moldes de grafite \u00e9 de 100 a 1000 vezes. Sua vida \u00fatil \u00e9 afetada pelos materiais de fundi\u00e7\u00e3o, par\u00e2metros do processo, manuten\u00e7\u00e3o e outros fatores. Em condi\u00e7\u00f5es normais de uso e manuten\u00e7\u00e3o, \u00e9 poss\u00edvel us\u00e1-lo de dezenas a centenas de vezes. A liga de alum\u00ednio fundido, como o processo de pequena perda de molde, aumenta a vida \u00fatil do molde. A fundi\u00e7\u00e3o de metais altamente corrosivos e de alta temperatura \u00e9 mais curta.<\/p>\n
<\/span>No processo de moldagem de grafite, quais s\u00e3o os principais fatores que afetam a qualidade do molde?<\/span><\/h3>\nQualidade do material de grafite:<\/strong><\/p>\nA pureza e a uniformidade da densidade afetam o desempenho do molde; impurezas de baixa pureza podem facilmente causar defeitos em altas temperaturas.<\/p>\n
Precis\u00e3o de usinagem:<\/strong><\/p>\nA precis\u00e3o dimensional e a rugosidade da superf\u00edcie est\u00e3o relacionadas \u00e0 qualidade do molde. Uma precis\u00e3o insuficiente far\u00e1 com que o tamanho da cavidade se desvie e afetar\u00e1 o molde de fundi\u00e7\u00e3o.<\/p>\n
Par\u00e2metros do processo de moldagem:<\/strong><\/p>\nA press\u00e3o de prensagem, a temperatura e o tempo n\u00e3o s\u00e3o adequados. Isso far\u00e1 com que a estrutura interna do molde fique irregular, afetando a resist\u00eancia e a vida \u00fatil.<\/p>\n
<\/span>O molde de grafite \u00e9 facilmente danificado?<\/span><\/h3>\nDurante o uso e a manuten\u00e7\u00e3o adequados, ele n\u00e3o \u00e9 facilmente danificado. Entretanto, o impacto excessivo da temperatura, o estresse mec\u00e2nico ou for\u00e7as externas inadequadas, como colis\u00f5es durante a opera\u00e7\u00e3o, podem causar danos. Ap\u00f3s o uso prolongado, o desgaste da superf\u00edcie e a corros\u00e3o tamb\u00e9m danificar\u00e3o o molde, portanto, a opera\u00e7\u00e3o correta e a manuten\u00e7\u00e3o regular s\u00e3o muito importantes.<\/p>\n
<\/span>Voc\u00ea deve pr\u00e9-aquecer os moldes de grafite?<\/span><\/h3>\nO pr\u00e9-aquecimento \u00e9 geralmente recomendado. O pr\u00e9-aquecimento pode reduzir a diferen\u00e7a de temperatura entre o molde e o l\u00edquido met\u00e1lico, evitando a rachadura causada pelo impacto t\u00e9rmico. Al\u00e9m disso, faz com que o l\u00edquido met\u00e1lico flua mais suavemente na cavidade, o que favorece a moldagem por fundi\u00e7\u00e3o. A temperatura de pr\u00e9-aquecimento \u00e9 geralmente determinada de acordo com o tipo de metal fundido e o material do molde, entre 100\u00b0C e 300\u00b0C.<\/p>","protected":false},"excerpt":{"rendered":"
O processo de fundi\u00e7\u00e3o \u00e9 amplamente utilizado na ind\u00fastria de manufatura moderna. O processo de fundi\u00e7\u00e3o em molde de grafite tem vantagens exclusivas, com caracter\u00edsticas especiais de material e excelente desempenho. Ele fornece solu\u00e7\u00f5es para a fabrica\u00e7\u00e3o de pe\u00e7as complexas de alta precis\u00e3o, o que \u00e9 de grande import\u00e2ncia para melhorar o n\u00edvel geral de fabrica\u00e7\u00e3o. Caracter\u00edsticas do molde de grafite Caracter\u00edsticas do material O grafite \u00e9 uma estrutura cristalina [...]<\/p>","protected":false},"author":3,"featured_media":7394,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-7387","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-carbon-graphite"],"yoast_head":"\n
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