{"id":5490,"date":"2024-06-24T02:11:21","date_gmt":"2024-06-24T02:11:21","guid":{"rendered":"https:\/\/jinsuncarbon.com\/?p=5490"},"modified":"2024-11-16T03:58:27","modified_gmt":"2024-11-16T03:58:27","slug":"o-que-e-grafite-moldado","status":"publish","type":"post","link":"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/","title":{"rendered":"O que \u00e9 grafite moldado?"},"content":{"rendered":"<p>O grafite moldado consiste em colocar a pe\u00e7a bruta em forma de p\u00f3, granulado, gr\u00e2nulo, floco etc. na cavidade do molde aquecido, fechar o molde e pression\u00e1-lo para cima e para baixo para compact\u00e1-lo e, em seguida, desmold\u00e1-lo para obter o produto.<\/p><div id=\"ez-toc-container\" class=\"ez-toc-v2_0_74 counter-hierarchy ez-toc-counter ez-toc-grey ez-toc-container-direction\">\n<div class=\"ez-toc-title-container\">\n<p class=\"ez-toc-title\" style=\"cursor:inherit\">\u00cdndice<\/p>\n<span class=\"ez-toc-title-toggle\"><a href=\"#\" class=\"ez-toc-pull-right ez-toc-btn ez-toc-btn-xs ez-toc-btn-default ez-toc-toggle\" aria-label=\"Alternar tabela de conte\u00fado\"><span class=\"ez-toc-js-icon-con\"><span class=\"\"><span class=\"eztoc-hide\" style=\"display:none;\">Alternar<\/span><span class=\"ez-toc-icon-toggle-span\"><svg style=\"fill: #999;color:#999\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" class=\"list-377408\" width=\"20px\" height=\"20px\" viewbox=\"0 0 24 24\" fill=\"none\"><path d=\"M6 6H4v2h2V6zm14 0H8v2h12V6zM4 11h2v2H4v-2zm16 0H8v2h12v-2zM4 16h2v2H4v-2zm16 0H8v2h12v-2z\" fill=\"currentColor\"><\/path><\/svg><svg style=\"fill: #999;color:#999\" class=\"arrow-unsorted-368013\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"10px\" height=\"10px\" viewbox=\"0 0 24 24\" version=\"1.2\" baseprofile=\"tiny\"><path d=\"M18.2 9.3l-6.2-6.3-6.2 6.3c-.2.2-.3.4-.3.7s.1.5.3.7c.2.2.4.3.7.3h11c.3 0 .5-.1.7-.3.2-.2.3-.5.3-.7s-.1-.5-.3-.7zM5.8 14.7l6.2 6.3 6.2-6.3c.2-.2.3-.5.3-.7s-.1-.5-.3-.7c-.2-.2-.4-.3-.7-.3h-11c-.3 0-.5.1-.7.3-.2.2-.3.5-.3.7s.1.5.3.7z\"\/><\/svg><\/span><\/span><\/span><\/a><\/span><\/div>\n<nav><ul class='ez-toc-list ez-toc-list-level-1' ><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-1\" href=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/#Molding_process\" >Processo de moldagem<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-2\" href=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/#Process_of_manufacturing_molded_graphite\" >Processo de fabrica\u00e7\u00e3o de grafite moldado<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-3\" href=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/#Features_and_Application\" >Recursos e aplicativos<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-4\" href=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/#Molded_graphite_vs_extruded_graphite\" >Grafite moldado versus grafite extrudado<\/a><ul class='ez-toc-list-level-3' ><li class='ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-5\" href=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/#-Uniform_structure_difference\" >-Diferen\u00e7a de estrutura uniforme<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-6\" href=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/#-Cost_and_efficiency\" >-Custo e efici\u00eancia<\/a><\/li><li class='ez-toc-page-1 ez-toc-heading-level-3'><a class=\"ez-toc-link ez-toc-heading-7\" href=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/#-Thermal_and_electrical_properties\" >-Propriedades t\u00e9rmicas e el\u00e9tricas<\/a><\/li><\/ul><\/li><li class='ez-toc-page-1 ez-toc-heading-level-2'><a class=\"ez-toc-link ez-toc-heading-8\" href=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/#Conclusion\" >Conclus\u00e3o<\/a><\/li><\/ul><\/nav><\/div>\n\n<p>O grafite moldado \u00e9 particularmente bom em termos de densidade, condutividade el\u00e9trica, resist\u00eancia mec\u00e2nica, resist\u00eancia ao atrito, etc. Tamb\u00e9m podemos melhorar essas propriedades impregnando-o com resina ou metal.<\/p>\n<p>&nbsp;<\/p>\n<p>&nbsp;<\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter wp-image-5492\" src=\"https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/06\/molded-graphite-.jpg\" alt=\"grafite moldado\" width=\"450\" height=\"237\" srcset=\"https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/06\/molded-graphite-.jpg 1024w, https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/06\/molded-graphite--600x316.jpg 600w, https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/06\/molded-graphite--300x158.jpg 300w, https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/06\/molded-graphite--768x404.jpg 768w, https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/06\/molded-graphite--18x9.jpg 18w\" sizes=\"(max-width: 450px) 100vw, 450px\" \/><\/p>\n<h2><span class=\"ez-toc-section\" id=\"Molding_process\"><\/span>Processo de moldagem<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>Geralmente dividido em moldagem a frio e moldagem a quente.<\/p>\n<p>Por exemplo, a produ\u00e7\u00e3o de produtos pr\u00e9-cozidos <a href=\"https:\/\/jinsuncarbon.com\/pt\/\/anode-carbon-block\/\">bloco de \u00e2nodos<\/a> \u00e9 principalmente a moldagem a quente. A pasta misturada \u00e9 resfriada e adicionada ao molde de moldagem, e \u00e9 aplicada uma press\u00e3o bidirecional.<\/p>\n<p>A moldagem a frio \u00e9 usada para produzir produtos de carbono el\u00e9trico ou grafite prensado a frio. A pressuriza\u00e7\u00e3o m\u00faltipla pode aumentar a densidade do produto.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"Process_of_manufacturing_molded_graphite\"><\/span>Processo de fabrica\u00e7\u00e3o de grafite moldado<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Sele\u00e7\u00e3o e prepara\u00e7\u00e3o de mat\u00e9rias-primas<\/p>\n<p>Normalmente, o grafite \u00e9 produzido a partir de coque de petr\u00f3leo e piche. Antes de iniciar o processo de fabrica\u00e7\u00e3o, a ind\u00fastria seleciona coque e solo de alta qualidade e os armazena em um grande dep\u00f3sito de solo para se preparar para a produ\u00e7\u00e3o.<\/p>\n<p>&nbsp;<\/p>\n<p>-Esmagamento<\/p>\n<p>Depois que a mat\u00e9ria-prima estiver pronta, use trituradores e moinhos para triturar e quebrar essas mat\u00e9rias-primas em pequenos p\u00f3s para facilitar a fabrica\u00e7\u00e3o.<\/p>\n<p>&nbsp;<\/p>\n<p>-Mistura<\/p>\n<p>Ap\u00f3s a tritura\u00e7\u00e3o e a pulveriza\u00e7\u00e3o, manter essas duas part\u00edculas juntas nos processos de modelagem e aquecimento com propor\u00e7\u00f5es precisas \u00e9 fundamental para a fabrica\u00e7\u00e3o de grafite moldado no in\u00edcio. Depois de terminar a mistura, a moldagem \u00e9 feita sob alta press\u00e3o e forma um bloco s\u00f3lido.<\/p>\n<p>&nbsp;<\/p>\n<p>-Carboniza\u00e7\u00e3o<\/p>\n<p>Depois de formar o bloco s\u00f3lido, coloque-o em um forno de alta temperatura para fazer a carboniza\u00e7\u00e3o em seguida. Durante o processo de carboniza\u00e7\u00e3o, remove-se qualquer subst\u00e2ncia vol\u00e1til, transformando o piche e o coque em uma estrutura s\u00f3lida de carbono. A temperatura para a carboniza\u00e7\u00e3o normalmente varia de 1.000 a 1.200\u00b0C, com taxas de aquecimento controladas para evitar a deforma\u00e7\u00e3o estrutural.<\/p>\n<p>&nbsp;<\/p>\n<p>-Convers\u00e3o para estrutura de grafite cristalino<\/p>\n<p>Quando o processo de carboniza\u00e7\u00e3o termina, o bloco carbonizado \u00e9 aquecido em altas temperaturas, geralmente acima de 2500\u00b0C. O aquecimento do bloco converte a estrutura de carbono em uma estrutura de grafite cristalina e o deixa pronto para o teste.<\/p>\n<p>&nbsp;<\/p>\n<p>-Testes<\/p>\n<p>Por fim, testar o grafite moldado para garantir que ele esteja em conformidade com o padr\u00e3o de qualidade. O teste do grafite moldado envolve v\u00e1rias medidas, como \"Densidade, Tamanho m\u00e9dio do gr\u00e3o, Resist\u00eancia espec\u00edfica, Resist\u00eancia \u00e0 flex\u00e3o, Coeficiente de expans\u00e3o t\u00e9rmica, Teor total de cinzas e Permeabilidade ao g\u00e1s\". Depois que todos eles atendem aos padr\u00f5es, ele est\u00e1 pronto para ser usado.<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Features_and_Application\"><\/span>Recursos e aplicativos<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>As caracter\u00edsticas dos produtos de grafite moldado s\u00e3o: boa condutividade, resist\u00eancia a altas temperaturas, resist\u00eancia \u00e0 corros\u00e3o, alta pureza, autolubrifica\u00e7\u00e3o, resist\u00eancia a choques t\u00e9rmicos, isotropia e f\u00e1cil precis\u00e3o.<\/p>\n<p>-Resili\u00eancia qu\u00edmica e alta pureza<\/p>\n<p>Em primeiro lugar, ele \u00e9 resistente \u00e0 maioria dos \u00e1cidos e bases, o que o torna adequado para uso em ind\u00fastrias qu\u00edmicas. Sua alta pureza garante o m\u00ednimo de contamina\u00e7\u00e3o, sendo amplamente utilizado na fabrica\u00e7\u00e3o de semicondutores.<\/p>\n<p>&nbsp;<\/p>\n<p>-Estabilidade t\u00e9rmica e densidade<\/p>\n<p>Em segundo lugar, sua caracter\u00edstica de estabilidade t\u00e9rmica e densidade poderia permitir que o grafite moldado suportasse ambientes de alta tens\u00e3o. A capacidade de suportar ambientes de alta tens\u00e3o pode torn\u00e1-lo resistente a deforma\u00e7\u00f5es e rachaduras, mesmo sob estresse mec\u00e2nico e t\u00e9rmico significativo. Ele \u00e9 usado no processo de fundi\u00e7\u00e3o cont\u00ednua e n\u00e3o se deforma em altas temperaturas, garantindo a consist\u00eancia do processo de fundi\u00e7\u00e3o cont\u00ednua. <a href=\"https:\/\/www.xometry.com\/resources\/casting\/what-is-casting\/\" target=\"_blank\" rel=\"noopener\">fundi\u00e7\u00e3o<\/a> produtos.<\/p>\n<p>&nbsp;<\/p>\n<p>-Condutividade el\u00e9trica<\/p>\n<p>Em terceiro lugar, o grafite Iso moldado \u00e9 um excelente condutor de eletricidade, o que o torna ideal para aplica\u00e7\u00f5es como eletrodos em usinagem de descarga el\u00e9trica (EDM) e como \u00e2nodos em v\u00e1rios processos eletroqu\u00edmicos.<\/p>\n<p>&nbsp;<\/p>\n<p>-F\u00e1cil de usinar<\/p>\n<p>Por fim, o grafite moldado \u00e9 relativamente f\u00e1cil de usinar, permitindo a modelagem precisa e a personaliza\u00e7\u00e3o de acordo com requisitos industriais espec\u00edficos. Esse recurso \u00e9 particularmente vantajoso em campos que exigem componentes altamente detalhados, como na produ\u00e7\u00e3o de pe\u00e7as aeroespaciais.<\/p>\n<p>&nbsp;<\/p>\n<h2><span class=\"ez-toc-section\" id=\"Molded_graphite_vs_extruded_graphite\"><\/span>Grafite moldado versus grafite extrudado<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<h3><span class=\"ez-toc-section\" id=\"-Uniform_structure_difference\"><\/span>-Diferen\u00e7a de estrutura uniforme<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>De acordo com a cria\u00e7\u00e3o de grafite moldado por meio da prensagem das mat\u00e9rias-primas em um molde sob alta press\u00e3o. Isso resulta em densidade e estrutura uniformes. Isso \u00e9 muito mais est\u00e1vel do que o grafite extrudado, que \u00e9 pressionado por meio de uma matriz em barras ou tubos longos. Isso resulta em uma estrutura menos uniforme em compara\u00e7\u00e3o com o grafite moldado. Portanto, se o setor tiver requisitos mais altos, como escovas para motores, materiais de veda\u00e7\u00e3o, etc., o grafite moldado \u00e9 melhor do que o extrudado.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"-Cost_and_efficiency\"><\/span>-Custo e efici\u00eancia<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>A segunda diferen\u00e7a \u00e9 a quest\u00e3o do custo e da efici\u00eancia. De acordo com a fabrica\u00e7\u00e3o de grafite moldado, \u00e9 necess\u00e1rio um processo complexo e a exig\u00eancia de um grande teste de controle de qualidade. A cria\u00e7\u00e3o do grafite moldado geralmente resulta em alto custo e consome muito tempo. Por outro lado, o processo de fabrica\u00e7\u00e3o do grafite extrudado costuma ser r\u00e1pido e menos dispendioso. Isso o torna uma op\u00e7\u00e3o mais econ\u00f4mica para aplica\u00e7\u00f5es com requisitos estruturais e de desempenho menos rigorosos. Portanto, o grafite moldado geralmente \u00e9 muito mais caro em compara\u00e7\u00e3o com o grafite extrudado, e o custo seria uma das considera\u00e7\u00f5es importantes que o setor precisa levar em conta.<\/p>\n<p>&nbsp;<\/p>\n<h3><span class=\"ez-toc-section\" id=\"-Thermal_and_electrical_properties\"><\/span>-Propriedades t\u00e9rmicas e el\u00e9tricas<span class=\"ez-toc-section-end\"><\/span><\/h3>\n<p>Al\u00e9m disso, as propriedades t\u00e9rmicas e el\u00e9tricas tamb\u00e9m s\u00e3o uma diferen\u00e7a importante. Como o grafite moldado tem uma estrutura densa e densidade uniforme, ele tem condutividade t\u00e9rmica e el\u00e9trica consistente. Isso o torna altamente confi\u00e1vel para aplica\u00e7\u00f5es em que o desempenho est\u00e1vel \u00e9 essencial. Por outro lado, embora o grafite extrudado tenha boa condutividade t\u00e9rmica e el\u00e9trica, sua depend\u00eancia de dire\u00e7\u00e3o pode levar a um fluxo de calor e corrente el\u00e9trica inconsistentes. Como resultado, o grafite moldado \u00e9 muito melhor em termos de condutividade t\u00e9rmica e el\u00e9trica em compara\u00e7\u00e3o com o grafite extrudado.<\/p>\n<h2><\/h2>\n<h2><span class=\"ez-toc-section\" id=\"Conclusion\"><\/span>Conclus\u00e3o<span class=\"ez-toc-section-end\"><\/span><\/h2>\n<p>O m\u00e9todo de moldagem \u00e9 usado para prensar produtos com comprimento, largura e altura semelhantes. S\u00e3o necess\u00e1rios produtos com densidade uniforme e estrutura densa, como <a href=\"https:\/\/jinsuncarbon.com\/pt\/\/carbon-brush\/\">escovas de carv\u00e3o<\/a> para eletrodos, pe\u00e7as de grafite para dispositivos de v\u00e1cuo, materiais de veda\u00e7\u00e3o, etc.<\/p>","protected":false},"excerpt":{"rendered":"<p>O grafite moldado consiste em colocar a pe\u00e7a em branco na forma de p\u00f3, granulado, granulado, floco etc. na cavidade do molde aquecido, fechar o molde e pression\u00e1-lo para cima e para baixo para compact\u00e1-lo e, em seguida, desmold\u00e1-lo para obter o produto. O grafite moldado \u00e9 particularmente bom em termos de densidade, condutividade el\u00e9trica, resist\u00eancia mec\u00e2nica, [...]<\/p>","protected":false},"author":3,"featured_media":5491,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-5490","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-carbon-graphite"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v19.2.1 (Yoast SEO v25.3) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>What is molded graphite? | Jinsun Carbon<\/title>\n<meta name=\"description\" content=\"Molded graphite is particularly good in density, electrical conductivity, mechanical strength, friction resistance, etc. We can also improve these properties by impregnating it with resin or metal.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/\" \/>\n<meta property=\"og:locale\" content=\"pt_BR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"What is molded graphite?\" \/>\n<meta property=\"og:description\" content=\"Molded graphite is particularly good in density, electrical conductivity, mechanical strength, friction resistance, etc. We can also improve these properties by impregnating it with resin or metal.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/jinsuncarbon.com\/pt\/o-que-e-grafite-moldado\/\" \/>\n<meta property=\"og:site_name\" content=\"Jinsun Carbon\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/Graphite-Electrode-109336238661595\" \/>\n<meta property=\"article:published_time\" content=\"2024-06-24T02:11:21+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2024-11-16T03:58:27+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/06\/molded-graphite.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1024\" \/>\n\t<meta property=\"og:image:height\" content=\"659\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"jinsuncarbon\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@jinsuncarbon_\" \/>\n<meta name=\"twitter:site\" content=\"@jinsuncarbon_\" \/>\n<meta name=\"twitter:label1\" content=\"Escrito por\" \/>\n\t<meta name=\"twitter:data1\" content=\"jinsuncarbon\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. tempo de leitura\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutos\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\/\/jinsuncarbon.com\/what-is-molded-graphite\/#article\",\"isPartOf\":{\"@id\":\"https:\/\/jinsuncarbon.com\/what-is-molded-graphite\/\"},\"author\":{\"name\":\"jinsuncarbon\",\"@id\":\"https:\/\/jinsuncarbon.com\/#\/schema\/person\/6d19b66d2a95154652ba3b86492d27b5\"},\"headline\":\"What is molded graphite?\",\"datePublished\":\"2024-06-24T02:11:21+00:00\",\"dateModified\":\"2024-11-16T03:58:27+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\/\/jinsuncarbon.com\/what-is-molded-graphite\/\"},\"wordCount\":948,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\/\/jinsuncarbon.com\/#organization\"},\"image\":{\"@id\":\"https:\/\/jinsuncarbon.com\/what-is-molded-graphite\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/jinsuncarbon.com\/wp-content\/uploads\/2024\/06\/molded-graphite.jpg\",\"articleSection\":[\"Carbon Graphite Products\"],\"inLanguage\":\"pt-BR\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\/\/jinsuncarbon.com\/what-is-molded-graphite\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\/\/jinsuncarbon.com\/what-is-molded-graphite\/\",\"url\":\"https:\/\/jinsuncarbon.com\/what-is-molded-graphite\/\",\"name\":\"What is molded graphite? 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