\u00a0Aluminum and Aluminum Alloys <\/b><\/strong><\/p>\n The melting point of aluminum is approximately 660\u2103 and the melting temperature of aluminum alloys is around 700\u2013800\u2103. Graphite crucible has a low thermal expansion coefficient and can withstand rapid cooling and heating, which is not prone to cracking. In an inert atmosphere, it has good compatibility with the aluminum liquid, suitable for the melting of aerospace aluminum alloys. And combined with coating treatment, it can further reduce graphite erosion, extending the service life of the crucible.<\/p>\n
\u00a0<\/b><\/strong><\/p>\n \u00a0Zinc, Tin, Lead and Their Alloys <\/b><\/strong><\/p>\n They are all low-melting-point metals with simple melting processes, so graphite crucibles can be easily adapted. The inner wall of the graphite crucible is smooth and does not stick to the molten material, so it can inhibit metal oxidation. And it ensures uniform alloy composition, which is recommended to use high-density graphite crucibles to extend the service life.<\/p>\n
<\/p>\n
<\/span>Other Materials That Can Be Processed in Graphite Crucibles<\/span><\/h2>\n\u00a0Semiconductor Materials<\/b><\/strong><\/p>\n The semiconductor industry has extremely high requirements for material purity. Graphite crucibles have ultra-low ash content and high purity, which meet extremely high requirements of the semiconductor industry. You can use high-purity graphite crucibles in the single crystal silicon pulling process to hold the molten silicon liquid. Because of the high carbon content and impurities, it support the growth of silicon ingots, enhancing the photoelectric conversion efficiency of silicon wafers. And you can also use them for melting and crystal growth of compound semiconductors such as gallium arsenide, indium phosphide, and silicon carbide. With the high-temperature stability and chemical inertness, it ensures that the performance of chips and optoelectronic devices meets the standards.<\/p>\n
\u00a0<\/b><\/strong><\/p>\n \u00a0Glass, Ceramics, Glazes and High-Temperature Melting of Chemical Substances, Salts, and Minerals<\/b><\/strong><\/p>\n You can use graphite crucibles for processing non-basic and non-oxidizing inorganic melts. Because they can avoid metal ion contamination from ceramic crucibles, you can use them to melt special optical glass and high-purity glass. They are suitable for reducing atmosphere sintering processes and doesn\u2019t participate in the reaction, ensuring the purity of the products. You can also use them in scenarios such as mineral decomposition and high-temperature activation of catalysts. They are applied in high-temperature melting, dehydration and synthesis of inorganic salts and mineral raw materials.<\/p>\n
<\/p>\n
<\/span>Substances That Are Not Suitable for Melting in Graphite Crucibles<\/span><\/h2>\n\u00a0Strongly Oxidizing Metals and Slag<\/b><\/strong><\/p>\n You can not use them to melt the black metals such as iron, steel, and nickel-based high-temperature alloys and slag containing high-valent iron, manganese, and chromium. They have strong oxidizing properties at high temperatures and will undergo oxidation reactions with carbon, generating carbon monoxide gas. They will erode and perforate the crucible wall, form alloys with carbon, resulting in increased carbon content in the molten material and its subsequent waste. So when melting these materials, you should processed them in ceramic crucibles made of alumina or magnesium oxide.<\/p>\n
\u00a0<\/b><\/strong><\/p>\n \u00a0Materials that can react with carbon at high temperatures <\/b><\/strong><\/p>\n They are not suitable to melt the alkali metals such as titanium, zirconium, niobium and tantalum. They will form carbides with carbon at high temperatures, which will damage the graphite structure and contaminate the metal melt. And refractory metals like tungsten and molybdenum will also react with carbon in non-inert atmospheres which is neither applicable. Moreover, if using them to melt compounds containing phosphorus and sulfur, it will react with carbon to form toxic gases.<\/p>\n
\u00a0<\/b><\/strong><\/p>\n \u00a0Strongly Alkaline Fluxes<\/b><\/strong><\/p>\n You can also not use them to melt strong alkaline substances such as molten sodium hydroxide, potassium hydroxide, sodium carbonate. When being exposed to high temperatures, they will react vigorously with the carbon and impurities in the graphite. And they result in the formation of honeycomb-like holes on the inner wall of the crucible, completely losing their usability. So you should select nickel crucibles, iron crucibles or corundum crucibles, prohibiting the use of graphite crucibles<\/p>\n
<\/p>\n
<\/span>Conclusion<\/span><\/h2>\nGraphite crucible\u00a0has\u00a0high-temperature-resistant, chemically inert, and highly efficient melting container, which\u00a0application scope is clear and highly targeted. It can safely melt various materials, but it is also important to avoid prohibited materials\u00a0strictly. With the core advantages in not polluting the melt, low loss, and resistance to thermal shock, it covers various scenarios ranging from civilian casting to high-end electronic manufacturing. And it\u00a0can meet the preparation requirements for high-precision and high-purity materials, which\u00a0ensures\u00a0production safety and product quality.<\/p>","protected":false},"excerpt":{"rendered":"
In high-temperature melting, the material of the crucible directly determines the melting efficiency, product purity and equipment lifespan. Graphite crucibles have structural stability, chemical inertness and thermal performance, which are more suitable for processing non-oxidizing and low-reactive melts. You can use them to melt precious metals, non-ferrous metals, semiconductor materials, inorganic non-metallic melts, etc. The […]<\/p>\n","protected":false},"author":3,"featured_media":8317,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[62],"tags":[],"class_list":["post-8230","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-application"],"yoast_head":"\n
What Can You Melt In A Graphite Crucible? | Jinsun Carbon<\/title>\n \n \n \n \n \n \n \n \n \n \n \n \n\t \n\t \n\t \n \n \n \n \n \n\t \n\t \n\t \n